Premium Aluminum Extrusion Services

Delivering high-quality aluminum extrusions tailored to your specifications, with lead times as quick as 2 days.

  • Precision Tolerances: Achievable within +/- 0.001 inches.
  • Custom-Designed Extrusions: Suitable for prototyping and full-scale production.
  • Rapid Turnaround: To meet your project deadlines efficiently.
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What is Aluminum Extrusion

Aluminum extrusion is an innovative manufacturing process where heated aluminum alloy is forced through a specially designed die to produce parts with complex cross-sectional shapes. This technique employs significant pressure to push the aluminum billet through the die, enabling the creation of long sections that retain consistent dimensional accuracy.

Known for its impressive strength-to-weight ratio and outstanding thermal and electrical conductivity, aluminum extrusions are widely utilized in various applications including structural components, frames, and heat sinks. Additionally, their cost-effectiveness makes them ideal for both high-volume and low-volume production runs, fueling their popularity across industries such as aerospace, automotive, and electronics.

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Standard Extrusion Profiles

At ApexRapid, we specialize in producing standard aluminum extrusion profiles for various applications, ensuring top-quality and precision tailored to your needs. Our offerings include a wide range of geometric shapes like circular bars, square bars, tubes, channels, and beams, designed to meet specific project requirements. We create extrusion profiles in sizes ranging from 10mm x 10mm to 160mm x 160mm, catering to both structural and aesthetic needs. Whether for industrial strength or delicate consumer products, our team is dedicated to delivering reliable aluminum extrusions with superior performance.

Materials

Aluminum Alloys for Extrusion Materials

ApexRapid is proud to offer an extensive range of aluminum alloys for your extrusion needs, providing high-quality, durable components suitable for various applications. Our commitment to precision and excellence ensures that we meet your unique manufacturing requirements.

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Metals
Alloy 6061
Alloy 6063
Alloy 7075
Alloy 1100
Capabilities

Capabilities for Aluminum Extrusion

General Tolerances Metals: ISO 2768-m;
Minimum Wall Thickness 0.5mm for lightweight yet strong extrusions.
Minimum Wall Thickness 0.5mm for lightweight yet strong extrusions.
Standard size 10mm x 10mm, 20mm x 20mm, 30mm x 30mm, 40mm x 40mm, 45mm x 45mm, 50mm x 50mm, 60mm x 60mm, 80mm x 80mm, 100mm x 100mm, 160mm x 160mm
Note These profiles are typical of T-slot aluminum extrusions used in framing and various other applications. However, for specialized industries or uses such as windows, doors, or structural designs, the standard dimensions may differ.
Product T-Slot,Aluminum Angle,T-Bars, H-Bars, Z-Bars,I-Beams,U-Channels,Hat Channels,Rectangular Tubes,Round Tubes and Pipe
Production Volume Prototyping: 1-100 pcs; Low Volume: 101-10,000 pcs; High Volume: Above 10,001 pcs
Lead Time Typically 5 business days for most projects. Simple components may be delivered in as little as 1 day, ensuring rapid responses to your needs.
Our advantages

Why Choose ApexRapid

ApexRapid stands at the forefront of the aluminum extrusion industry, ensuring you receive parts that meet the highest quality standards while maintaining efficiency and competitive pricing. Our expert team works closely with you to understand your specific needs and deliver tailored solutions that enhance your projects.

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  • Spcacious Workshops

    Our large workshops are equipped with state-of-the-art machinery, allowing us to handle projects of any scale efficiently. This spacious environment enables streamlined workflows and enhances productivity.

  • Advanced Equipments

    We invest in the latest technologies and equipment to ensure precision in every extrusion. Our advanced manufacturing processes guarantee high-quality surfaces and intricate designs tailored to your specifications.

  • Quality Guarantee

    With our ISO 9001 certification, we uphold rigorous quality assurance standards. Every part undergoes thorough inspection to ensure consistency, performance, and adherence to your exact requirements.

  • 24/7 Online Service

    Our dedicated support team is available around the clock. We are here to assist you with inquiries, track your orders, and ensure you have the resources you need to succeed, day or night.

  • State-of-the-Art Machinery

    Our workshops feature cutting-edge extrusion machines that enable us to maximize efficiency while ensuring the highest quality for all aluminum profiles.

  • Stringent Quality Control

    We ensure that every part meets our stringent quality standards, providing you with reliable and durable components for your production needs.

  • Experienced Professionals

    Our skilled technicians are dedicated to delivering exceptional results. Their expertise allows us to create custom profiles that meet your exact specifications.

  • Rapid Prototyping Capabilities

    We specialize in rapid prototyping, allowing you to test designs quickly and efficiently before mass production, ensuring you receive the best possible product.

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Success Stories From Our Customers

  • Precision Aluminum Extrusion for Aerospace Components

    Working with ApexRapid, AeroTech Industries achieved new heights in component design by leveraging custom aluminum extrusion. Our team produced complex shapes that met strict aerospace standards, ensuring both lightweight and high-strength properties. “The precision and speed were unmatched," said the project manager.

    John Smith - Project Manager
  • Automotive Part Solutions with Custom Profiles

    In collaboration with ApexRapid, EcoDrive Innovations streamlined the production of their new electric vehicle model. We delivered custom aluminum extrusion profiles, enhancing the vehicle's performance while reducing weight. “The rapid delivery and quality of the parts were crucial to our launch,” stated the production lead.

    Emma Johnson - Production Lead
  • Innovative Solutions in LED Lighting Design

    BrightFuture Lighting used ApexRapid's aluminum extrusion for their latest LED fixtures, which required stringent thermal management features. By creating unique extrusion profiles, we enabled optimal heat dissipation and design flexibility. “Thanks to ApexRapid, our products not only perform better but look amazing too,” mentioned the design director.

    Michael Chen - Design Director
  • High-Performance Heat Sinks for Electronics

    With precise specifications from ApexRapid, ChipSet Technologies manufactured heat sinks that improved thermal efficiency for their latest products. Our extrusion capabilities allowed for intricate designs that other manufacturers couldn't achieve. “Their expertise and quick turnaround times propelled our project forward,” said the lead engineer.

    Lisa Ray - Lead Engineer

Accelerate Your Production with Precision Aluminum Extrusion!

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Faqs

Frequently Asked Questions

Here you can find answers to common questions regarding our aluminum extrusion services and CNC machining technologies.

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  • What are the benefits of using aluminum extrusion for manufacturing?
    Aluminum extrusion offers numerous advantages, including lightweight yet durable components, excellent thermal and electrical conductivity, and the ability to create complex shapes with minimal waste. It also allows for high-volume production at reduced costs.
  • What types of products can be made through aluminum extrusion?
    Aluminum extrusion can produce a wide variety of products such as structural components for buildings, heat sinks for electronics, frames for windows and doors, automotive parts, and custom profiles for specific applications.
  • How long does the aluminum extrusion process take?
    The lead time for aluminum extrusion can vary depending on complexity and volume, but we strive to provide expedited service with quick turnaround times, often reducing typical cycle times by up to 50% compared to traditional methods.
  • Are custom aluminum extrusions available?
    Yes, we specialize in creating custom aluminum profiles tailored to your specific needs. Our team works closely with you to understand your requirements and deliver extrusions that meet your precise specifications.
  • What aluminum alloys do you use for extrusion?
    We offer a variety of aluminum alloys, including 6061, 6063, and 7075, each with unique properties suited for different applications from structural use to high-stress components in aerospace and automotive industries.
  • Can aluminum extrusions be finished or coated?
    Absolutely! We provide various surface finishing options including anodizing, powder coating, and painting to enhance corrosion resistance, appearance, and durability of the extruded aluminum products.
CNC Manufacturing

More Manufacturing Capabilities

ApexRapid has extensive manufacturing capabilities, capable of producing any geometrically complex part and offering on-demand manufacturing services.