Die Casting
Service

Experience precision manufacturing for complex parts with rapid turnaround times, as fast as 2 days.

  • Exceptional Accuracy: Achieve tight tolerances up to +/- 0.001 inches.
  • Custom Solutions: Tailored die cast parts for both prototyping and large-scale production.
  • Efficiency Optimized: Swift and efficient die casting services to streamline your manufacturing timelines.
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advantage

What is Die Casting

Die casting is an efficient method for producing high-volume, intricate metal parts. Utilizing specialized molds, or dies, metals like aluminum and zinc are melted and injected at high pressure, enabling the simultaneous creation of multiple components. This process captures detailed designs with excellent dimensional accuracy while rapid cooling minimizes the need for secondary machining. At ApexRapid, our die casting services are customized to your specific needs, employing advanced techniques and state-of-the-art machinery to deliver high-quality parts. For projects requiring tighter tolerances, our additional post-processing ensures precise and reliable results.

Surface finish

Surface Finishing for Custom Parts

ApexRapid is dedicated to delivering high-quality custom die cast parts with a variety of surface finishing options to meet your specific requirements. Our advanced manufacturing capabilities allow us to produce geometrically complex parts with precision and efficiency, ensuring both durability and aesthetic appeal.

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Capabilities

Capabilities for Die Casting

Part Weight Range 0.02 kg to 15 kg
Minimum Wall Thickness 0.8 mm
Maximum Wall Thickness 12.7 mm
Minimum Part Size ∅17 mm × 4 mm
Maximum Part Size 300 mm × 650 mm
Production Volume Prototyping: 1-100 pcs;
Low volume: 100-5,000 pcs;
High volume: Above 5,000 pcs.
Materials Available Aluminum, Zinc, Magnesium, Copper
Surface Finishing Options As Cast, Polishing, Sand Blasting, Anodizing, Powder Coating
Lead Time Typically 5 business days; expedited options available as little as 1 day for simpler components
Quality Certifications ISO 9001:2015 certified, [additional certifications if applicable]
Flexible Batch Sizes From single prototypes to large-scale production runs
 Comprehensive Quality Control Multi-stage inspections ensuring each part meets stringent quality standards

Advantages of 
Die Casting

Die casting is a premier manufacturing technique for producing high-quality metal parts. Key advantages include:

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  • High Precision and Consistency

    Ensures tight tolerances and precise geometries for aerospace and automotive specifications.

  • Speed

    Advanced technology enables fast, high-quality production, ensuring timely project delivery.

  • Minimal Waste

    Optimized processes reduce waste and costs, enhancing sustainability.

  • Strength and Weight

    Utilization of aerospace-grade aluminum and magnesium provides an excellent strength-to-weight ratio.

Our advantages

Why Choose ApexRapid

At ApexRapid, we empower innovation and efficiency through state-of-the-art die casting solutions that cater to a diverse range of industries, ensuring superior quality, fast lead times, and customizable options tailored to your unique specifications.

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  • Spcacious Workshops

    Our expansive workshops are equipped with advanced machinery to handle a wide variety of die casting projects, ensuring that we can deliver on intricate designs and high-volume orders with ease.

  • Advanced Equipments

    Utilizing the latest die casting technologies, including both hot and cold chamber processes, our equipment ensures precision and efficiency, optimizing production and reducing turnaround times.

  • Quality Guarantee

    We are ISO certified, demonstrating our commitment to quality assurance at every stage of our die casting process. From material selection to final inspection, we ensure that each part meets the highest standards of durability and performance.

  • 24/7 Online Service

    Our dedicated support team is available around the clock to assist you with your inquiries and projects, ensuring you get the timely assistance you need at any hour.

  • Innovative Workspaces

    Our innovative workspaces are designed to promote collaboration and efficiency, ensuring seamless communication among teams for better project workflows.

  • State-of-the-Art Machinery

    Our state-of-the-art machinery enables us to produce high-quality die-cast parts efficiently while maintaining precise tolerances and exceptional surface finishes.

  • Rigorous Quality Inspection

    We conduct rigorous inspection protocols to guarantee adherence to specifications and reliability, offering you peace of mind that our parts will perform flawlessly.

  • Rapid Prototyping Services

    Our rapid prototyping services allow for quick development cycles, aiding in the design process and enabling faster product launches while refining your ideas.

cases

Success Stories From Our Customers

  • Precision Components for Automotive Industry

    Our enhanced die casting services enabled a customer in the automotive sector to produce durable, lightweight engine components. The rapid lead time and high precision allowed for immediate integration into their production line, enhancing efficiency without sacrificing quality.

    Emily Hart - Production Manager
  • Innovative Solutions for Consumer Electronics

    By utilizing advanced die casting techniques, we helped a major electronics manufacturer create intricate and robust casings for their latest gadgets. Our commitment to quality ensured that the final products met both aesthetic and functional requirements.

    Jacob Lee - R&D Lead
  • High-Volume Medical Device Manufacturing

    In partnership with a medical device manufacturer, ApexRapid provided die casting services that delivered high-precision components crucial for medical functionality and reliability. Our scalable solutions met their strict timelines and exceeded performance expectations.

    Sophia Martinez - Quality Assurance Director
  • Lightweight Structures for Aerospace Applications

    Our die casting technology provided an aerospace client with high-strength, lightweight components that were essential for reducing overall weight while maintaining structural integrity. The successful project demonstrates our expertise in meeting the demanding standards of the aerospace industry.

    Mark Johnson - Aerospace Engineer

Accelerate Your Project with Precision Die Casting

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Faqs

Frequently Asked Questions

Explore the common inquiries related to die casting services, including the advantages, methods, and considerations that can guide your manufacturing decisions.

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  • What are the advantages and disadvantages of die casting?
    Die casting offers high precision, rapid production speeds, and minimal waste. However, it may require higher initial costs and is less suitable for small production runs due to material and tooling constraints.
  • What tolerances can be achieved with die casting?
    Die casting can achieve tolerances as tight as ±0.1mm, depending on part complexity and die design, making it ideal for applications requiring strict specifications.
  • How long does it take to receive the parts after placing an order?
    Lead times vary based on part complexity and production volume. Typically, initial tooling takes 3-4 weeks, with production proceeding within days once tooling is completed.
  • How much do die casting services cost?
    Costs depend on factors such as material choice, part design complexity, and volume. Requesting a quote will provide an accurate cost assessment for your specific project.
  • What are the most common applications of die casting?
    Die casting is widely used in industries such as automotive (engine blocks, housings), consumer electronics (enclosures), lighting fixtures, and industrial machinery due to its precision and efficiency.
  • Can post-processing be done on die cast parts?
    Yes, post-processing techniques like machining, polishing, or surface finishing can enhance the accuracy or aesthetics of die cast parts, depending on application requirements.
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More Manufacturing Capabilities

ApexRapid has extensive manufacturing capabilities, capable of producing any geometrically complex part and offering on-demand manufacturing services.