At ApexRapid, we specialize in delivering high-quality custom injection molding services tailored to your unique design and manufacturing needs. Our advanced technology and expertise ensure precision and efficiency from prototype to full-scale production.
At ApexRapid, we leverage our extensive manufacturing capabilities to produce complex geometrical parts through our state-of-the-art injection molding services. Whether you require rapid prototyping or high-volume production, we ensure excellence at every stage.
Our plastic injection molding services are designed to transform your product ideas into reality with precision and efficiency. With access to over 100 thermoplastic and thermoset materials, we can create parts that meet rigorous performance requirements—all backed by our ISO certifications.
The foundation of high-quality injection molding is precision tooling. Our injection mold tooling process utilizes advanced techniques and materials, ensuring durability and repeatability in mass production. Let us optimize your mold design for enhanced efficiency and cost-effectiveness.
Enhance product functionality and aesthetics with our overmolding services. By combining multiple materials into a single component, we create solutions that improve grip, reduce assembly time, and offer a variety of design options while enhancing overall product lifespan.
Through our insert molding services, we integrate metal or other materials into plastic parts during the molding process, yielding components that are not only stronger but also streamline assembly processes. Perfect for applications demanding embedded features and robust durability.
ApexRapid offers an extensive range of injection molding materials, ensuring optimal performance and versatility for any project. Our manufacturing capabilities allow us to produce geometrically complex parts with precision, using a variety of thermoplastic and thermoset materials that meet diverse industry requirements.
ApexRapid specializes in delivering exceptional surface finishes tailored for custom injection molded parts. Our state-of-the-art manufacturing capabilities ensure that each component meets precise specifications while enhancing durability and aesthetics.
| General Tolerances | Plastics: ISO 2768-c |
| Precision Tolerances | ApexRapid can manufacture and inspect parts with strict tolerances according to your drawing specifications and GD&T annotations, ensuring precision within +/- 0.01 mm. Our capability for tighter tolerances allows us to meet intricate specifications required in complex assembly applications. |
| Minimum Wall Thickness | 0.5 mm to 5 mm - Essential for achieving lightweight designs while maintaining strength and functionality in your molded parts. |
| Maximum Part Size | 1200 × 1000 × 500 mm - These dimensions support the production of larger parts suitable for various industries, including automotive and consumer electronics. |
| Minimum Part Size | 5 × 5 × 5 mm - This flexibility allows us to cater to projects requiring both small and large components. |
| Mold Cavities | We offer single-cavity molds, multi-cavity molds, and family molds to optimize production efficiency and cost-effectiveness. |
| Available Mold Types | Steel and aluminum molds designed for production levels below 1,000, 5,000, 30,000, and over 100,000 uses, ensuring durability and repeatability. |
| Part-to-Part Repeatability | +/- 0.1 mm - Guaranteeing consistent quality across all produced parts. |
| Mold Cavity Tolerances | +/- 0.05 mm - Ensuring high precision in mold fabrication for accurate part dimensions. |
| Secondary Operations | We provide mold texturing, pad printing, laser engraving, threaded inserts, and basic assembly to enhance the functionality and aesthetics of your products. |
| Undercuts | Capable of producing Y-type and L-type undercuts, allowing for more complex geometries in part designs. |
| Draft Angles | Accommodating draft angles ranging from 0.5° to 2°, facilitating easier part ejection and maintaining surface integrity. |
| Ribs/Gussets | Thickness ranging from 0.5 mm to 3 mm to reinforce parts without adding significant weight. |
| Bosses | Creating bosses with diameters from 3 mm to 10 mm, providing sturdy mounting points for assembly. |
| Production Volume | Prototyping: 1 - 100 pcs Low Volume: 101 - 10,000 pcs High Volume: Above 10,001 pcs Our manufacturing processes are designed to scale easily, accommodating projects of varying batch sizes efficiently. |
| Lead Time | Most orders can be completed within 15 business days. Delivery of simple parts can be as fast as 5 days, ensuring that you meet critical timelines without compromise on quality. |
“ApexRapid delivered high-quality precision injection molded parts for our automotive engine components, significantly enhancing our assembly efficiency while reducing costs. Their expertise in injection molding, combined with exceptional attention to detail and on-time delivery, ensured that our parts met the stringent quality standards required for precision engine manufacturing.”
“Thanks to ApexRapid's advanced injection molding capabilities, we produced high-quality plastic components that met the rigorous standards of the aerospace industry. Their expertise in precision molding ensured that our parts passed inspection with exceptional quality, making them reliable for use in aerospace applications.”
“ApexRapid helped us scale production of electronic enclosures through advanced injection molding techniques with rapid turnaround times. Their deep understanding of our needs ensured a smooth production flow, resulting in high-quality plastic components that met our rigorous standards for electronic products.”
“Through ApexRapid's advanced injection molding services, we quickly validated our prototype designs, significantly expediting our time-to-market. The precision and high-quality plastic components produced ensured that our prototypes met all functional and aesthetic requirements, making the feedback we received invaluable for further development.”
At ApexRapid, we understand the importance of clarity and transparency when it comes to injection molding services. Below are some common questions we receive, along with detailed answers to help you make informed decisions. If you have more questions, feel free to Contact Us.
ApexRapid has extensive manufacturing capabilities, capable of producing any geometrically complex part and offering on-demand manufacturing services.
Your premier partner for precision-engineered components and rapid manufacturing solutions, with lead times as quick as 1 day.
ApexRapid offers comprehensive sheet metal fabrication services, leveraging advanced technologies to deliver precision-engineered components tailored to your specifications. Our expertise in sheet metal fabrication ensures high-quality results, whether you require rapid prototyping or large-scale production. With our rapid prototyping capabilities, you can receive samples in as fast as 3 days, allowing you to initiate your projects with confidence and speed.
At ApexRapid, we excel in providing top-tier 3D printing services, delivering precision-crafted parts without the expense of traditional hard tooling. Utilizing cutting-edge technologies, we produce low-volume plastic prototypes and highly detailed components tailored to your unique requirements.
Your premier solution for high-precision 5-axis CNC machining, delivering intricate parts with exceptional speed—often in as fast as 2-3 business days.
Delivering high-quality aluminum extrusions tailored to your specifications, with lead times as quick as 2 days.
Experience unparalleled precision and efficiency with our specialized Wire EDM services, delivering complex components in as fast as 2 days.
Experience precision and rapid production with our specialized Vacuum Casting services—perfect for manufacturing complex parts with exceptional detail in as fast as 2 days.
Experience precision manufacturing for complex parts with rapid turnaround times, as fast as 2 days.
Expert metal bending services tailored for complex designs and high-quality manufacturing. Receive your custom bent metal parts in as fast as 3-5 days!
