Experience the pinnacle of precision manufacturing with our specialized insert molding services, delivering high-quality parts in as little as 15 business days.
Insert moulding is a sophisticated manufacturing process that integrates metal or plastic inserts into moulded parts, increasing product strength and durability by creating a chemical and mechanical bond between the insert and the plastic. At ApexRapid, we specialise in advanced insert moulding services, providing rapid tooling for high-quality prototypes and on-demand parts with fast turnaround times. Our experienced engineers work with you throughout the development process to ensure optimal design and reduce risk. From consumer products to medical devices and automotive components, our insert moulding expertise provides innovative solutions for a wide range of applications.
We offer extensive material options suitable for insert molding, including a variety of thermoplastics and metals. This flexibility ensures that we can meet the specific requirements of your project, whether it demands high strength, lightweight properties, or specific aesthetic qualities.
| Precision Tolerances | We specialize in manufacturing parts with stringent tolerances, including those tighter than +/- 0.025 mm (0.00098 inches), adhering to your exact drawing specifications and GD&T annotations. |
| Minimum Wall Thickness | 0.5 mm (0.020 inches) |
| Insert Types | We accommodate both male and female inserts, which can enhance your product's appearance, utility, and structural integrity. |
| Maximum Part Size | 800 mm x 1000 mm x 400 mm (31.50 x 39.37 x 15.75 inches) |
| Minimum Part Size | 2 mm x 2 mm x 2 mm (0.08 x 0.08 x 0.08 inches) |
| Production Volume | Prototyping: 1-100 pcs; Low Volume: 101-10,000 pcs; High Volume: Above 10,001 pcs; |
| Lead Time | From mold making to sample delivery, lead times range from 15 to 45 business days, depending on complexity and production volume. |
| Mold Validation Process | We provide T0, T1, and T2 samples before mass production to ensure your specifications are met and to allow for any necessary adjustments. |
| Inspection and Certification | We adhere to rigorous quality standards, offering inspection options including First Article Inspection and certifications such as ISO 9001 and ISO 13485. |
Insert moulding is an innovative manufacturing technique that minimises the assembly process, reduces costs and significantly improves the strength and reliability of parts. This method allows for the seamless integration of multiple materials, making it suitable for complex assemblies.
Elimination of assembly steps by encapsulating inserts reduces production steps and lowers labour costs.
Enhanced material bonding improves durability and longevity and reduces the need for replacement.
By combining metal inserts with plastic moulding, lighter designs can be achieved, maintaining strength without adding weight.
Enabling combinations of materials and finishes to fulfil specific aesthetic requirements, thus enhancing product appeal.
Offers cost-effective solutions for integrating different materials, enhancing product functionality, aesthetics, and durability.
Creates intricate, reliable components like surgical tools and implants, ensuring biocompatibility and patient safety.
Produces lightweight, durable components that improve fuel efficiency and performance, such as knobs, handles, and housings.
Ideal for manufacturing durable and aesthetically pleasing components for devices like mobile phones and circuit boards.
Our recent collaboration with a leading automotive supplier resulted in the successful integration of insert molded components that enhanced product reliability and reduced overall assembly time significantly.
We partnered with a medical technology firm to manufacture biocompatible insert molded parts, ensuring the highest standards of hygiene and functionality in their life-saving devices.
We transformed a challenging design into a streamlined manufacturing process for a tech startup, resulting in high-quality insert molded enclosures that significantly improved product aesthetics and durability.
Our advanced insert molding process was utilized for the production of complex aerospace components, exceeding industry standards for weight reduction and strength.
Discover how our insert molding services can elevate your manufacturing process. Below are some common questions and answers to guide you through our offerings.
Offers cost-effective solutions for integrating different materials, enhancing product functionality, aesthetics, and durability.
Creates intricate, reliable components like surgical tools and implants, ensuring biocompatibility and patient safety.
Overmolding improves the functionality and aesthetics of consumer electronics by providing soft-touch surfaces, enhanced grip, and protection. Products such as smartphones, remote controls, and wearable devices benefit from overmolding to meet consumer demands for comfort and design.
Overmolding in hardware tools enhances grip and introduces ergonomic designs for comfort during prolonged use. Tools like pliers, screwdrivers, and wrenches benefit from improved durability and performance, making them essential for professionals and DIY enthusiasts.
ApexRapid has extensive manufacturing capabilities, capable of producing any geometrically complex part and offering on-demand manufacturing services.
Your premier partner for precision-engineered components and rapid manufacturing solutions, with lead times as quick as 1 day.
At ApexRapid, we specialize in delivering high-quality custom injection molding services tailored to your unique design and manufacturing needs. Our advanced technology and expertise ensure precision and efficiency from prototype to full-scale production.
ApexRapid offers comprehensive sheet metal fabrication services, leveraging advanced technologies to deliver precision-engineered components tailored to your specifications. Our expertise in sheet metal fabrication ensures high-quality results, whether you require rapid prototyping or large-scale production. With our rapid prototyping capabilities, you can receive samples in as fast as 3 days, allowing you to initiate your projects with confidence and speed.
At ApexRapid, we excel in providing top-tier 3D printing services, delivering precision-crafted parts without the expense of traditional hard tooling. Utilizing cutting-edge technologies, we produce low-volume plastic prototypes and highly detailed components tailored to your unique requirements.
Your premier solution for high-precision 5-axis CNC machining, delivering intricate parts with exceptional speed—often in as fast as 2-3 business days.
Delivering high-quality aluminum extrusions tailored to your specifications, with lead times as quick as 2 days.
Experience unparalleled precision and efficiency with our specialized Wire EDM services, delivering complex components in as fast as 2 days.
Experience precision and rapid production with our specialized Vacuum Casting services—perfect for manufacturing complex parts with exceptional detail in as fast as 2 days.
Experience precision manufacturing for complex parts with rapid turnaround times, as fast as 2 days.
