Vacuum casting is a state-of-the-art manufacturing technique that utilizes polyurethane resins to create high-fidelity replicas from silicone molds derived from 3D-printed master models. By operating under vacuum conditions, this process effectively eliminates bubbles and defects, resulting in parts with intricate details and surface finishes comparable to those achieved through injection molding.
At ApexRapid, our vacuum casting services offer unparalleled precision, maintaining tolerances up to 30 inches with minimal shrinkage of +0.15%. We expertly handle complex geometries, custom features, and functional inserts, making our services ideal for prototyping, small to medium production runs, and end-use components. Enjoy rapid turnaround times and cost-efficient solutions tailored to your specific needs.
ApexRapid excels in providing high-quality vacuum casting services, enabling the production of complex geometries with superior detail and finish. Our carefully selected materials meet diverse project requirements, ensuring reliability and durability in every part we produce.
We offer a wide range of color options and surface finishes to match your brand’s specifications, including standard colors, metallic finishes, and custom Pantone options. Our advanced techniques ensure precision and durability in every cast part, making us the ideal partner for both prototyping and low-volume production.
Our Standard Black casting offers a sleek and professional finish, ideal for prototypes and components requiring a classic look. It enhances product visibility and works well for functional parts.
The Pure White finish is perfect for modern designs that require cleanliness and clarity. This color allows for intricate detailing while maintaining an aesthetically pleasing appearance.
Our Transparent casting option is ideal for showcasing internal components or creating stylish displays. It provides clarity and an elegant flow for products that emphasize visibility.
Add a touch of sophistication with our Metallic Shades. Available in gold, silver, and bronze, these options enhance the appearance of your products, giving them an upscale look.
Stand out with our Neon Colors, perfect for eye-catching products or promotional items. These vibrant options are designed to grab attention and add energy to your designs.
Need a specific hue? We offer Custom Colors tailored to your brand requirements, ensuring that your products not only meet functionalities but also align with your identity and vision.
General Tolerances | Plastics : ISO 2768-c |
Precision Tolerances | Achieve tolerances as precise as ±0.05 mm, ensuring tight fitting and exact specifications. |
Minimum Wall Thickness | 1.5mm~2.5mm |
Minimum Part Size | 5mm x 5mm x 5mm |
Maximum Part Size | Up to 750mm in length, with customizable width and height based on part requirements. |
Production Volume | Each mold can produce 20-30 products |
Lead Time | Typically 10 business days for initial prototypes, with faster turnaround available for simpler parts—sometimes within 5 days. |
Color and Finish | Variety of color options and surface finishes, including standard colors, metallic finishes, and custom Pantone options. |
Vacuum casting is an exceptional choice for rapid prototyping and small-batch production, offering several key advantages that enhance your manufacturing capabilities.
Our vacuum casting delivers precise parts with ±0.05 mm tolerance, accurately replicating intricate details.
Reduced tooling costs make vacuum casting ideal for low-volume production, ensuring fast and high-quality delivery.
We offer advanced polyurethane resins, including flame retardant and temperature-resistant options, compliant with AS9100 and industry standards.
ApexRapid's vacuum casting can deliver up to 50 high-quality parts swiftly, accelerating the transition from prototype to production.
Custom colors and finishes are available to meet your branding needs, with full support from design to production.
Producing complex parts such as dashboards, trims, and enclosures with high detail and durability, meeting rigorous safety standards.
Manufacturing precise and sterile parts for medical devices, including casings and surgical instruments, adhering to stringent quality and regulatory standards.
Creating highly detailed consumer products, from decorative items to functional household goods, with customizable textures and colors.
Crafting enclosures and prototypes of electronic devices, ensuring aesthetic appeal and functional robustness with materials that withstand various environmental stresses.
At ApexRapid, we specialize in vacuum casting that combines precision with durability. Our advanced techniques allow for highly detailed and complex parts to be fabricated efficiently, making us a preferred partner for rapid prototyping and low-volume production runs.
Our workshops are equipped with the latest technologies and machinery, ensuring that every part we produce meets the highest standards of quality and accuracy.
Our experienced team guides you through selecting the right materials for your specific needs, ensuring optimal performance for your applications.
Quality is our top priority. Our ISO certifications verify our commitment to maintaining global standards, ensuring that every part produced is reliable and high-quality.
Our 24/7 customer service ensures you have access to assistance whenever you need it, helping you navigate any challenges that may arise during the project lifecycle.
Learn everything you need to know about our Vacuum Casting services, from materials to applications and beyond.
ApexRapid has extensive manufacturing capabilities, capable of producing any geometrically complex part and offering on-demand manufacturing services.