Background
A multinational supplier of industrial machinery needed a reliable partner to produce large volumes of parts for heavy equipment. Consistency and durability were critical, as these parts would be used in environments where failure was not an option.
Challenge
- Cost Reduction Goals: The client aimed to reduce manufacturing costs without sacrificing quality.
- High Volume Requirements: Production of over 10,000 units with consistent quality.
- Material Durability: Parts had to be made from materials that could withstand extreme conditions.
- Tight Tolerances: Precision was essential to ensure proper fit and function.
Solution
ApexRapid implemented:
- Automated Machining Processes: Used automated CNC machining to handle high-volume production efficiently.
- Quality Control Systems: Established in-line inspection processes to maintain a defect rate of less than 0.5%.
- Material Optimization: Selected cost-effective materials that met durability requirements.
- Process Improvement: Streamlined workflows to reduce production time and costs.
- Supply Chain Management: Coordinated logistics to ensure timely delivery of all units.
Results
- Ahead of Schedule: Completed production ahead of the client's timeline.
- Consistent Quality: Maintained exceptional quality across all units, exceeding the client's standards.
- Cost Savings: Achieved a 12% reduction in manufacturing costs.
- Increased Reliability: The high-quality parts contributed to the overall reliability of the client's equipment.
- Long-Term Partnership: The success of this project led to ongoing collaboration with the client.
Client Testimonial
"ApexRapid is more than a supplier; they're a strategic partner who understands our needs and consistently delivers." — Operations Manager, Global Industrial Equipment Supplier
